Sub Insert
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Inserts

Sub Insert

Sub Inserts from Vyankatesh Engineering are fast-track die inserts manufactured to full dimensional and material quality standards, used to validate a new casting design before committing to production tooling. Whether you need a single test insert to verify a critical geometry, or a short run of inserts to produce pre-production samples for customer approval, we provide the same material quality (AISI H-13 / DIN 1.2344), the same heat treatment process, and the same inspection standards as our production tooling — delivered on an accelerated timescale.

Technical Specifications
Material
AISI H-13 / DIN 1.2344 (same as production tooling)
Turnaround
Fast-track manufacturing schedule — discuss timeline at enquiry stage
Usage
Design validation, short runs, and pre-production approval
Heat Treatment
Same full vacuum hardening + nitriding process as production inserts
Quality
Full dimensional inspection per drawing

Industries Served

Automotive (New Model Development)General Engineering (New Product Introduction)Research & Development

Key Features

Same material and heat treatment as production tooling — results are directly transferable

Fast-track manufacturing schedule without sacrificing dimensional accuracy

Full vacuum hardening and nitriding process applied, enabling true casting trials

Dimensional inspection to drawing tolerance for accurate design validation

Option to upgrade sub insert to production status without redesign

PVD coating applied by trusted partners with thoroughly checked results to increase wear and tear resistance and extend durability

Material, Finish & Customization

Material
AISI H-13 / DIN 1.2344 Hot Work Tool Steel (same as production grade)
Customization Available
Any geometry per customer drawing or 3D model. Tolerances, surface finish, and heat treatment specified per application.

Applications

  • First article and design validation casting trials
  • Pre-production sample approval for new automotive parts
  • Short-run production where full production tooling is not yet justified
  • Engineering change validation — testing a modified cavity feature before updating production dies

Key Advantages

Validate casting design with production-equivalent inserts before committing to full die investment

Identify and resolve design issues early, when changes are cheapest

Short-run inserts can be used for pre-production customer approval samples

Single supplier for prototype and production tooling provides seamless progression

Quality Assurance

100% Inspection Before Dispatch

Full dimensional inspection with first-article inspection report (FAIR) available on request.

Frequently Asked Questions

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Need Custom Sub Insert?

Share your drawing, sample, or specification and our engineering team will provide a tailored solution with competitive pricing and reliable delivery.